Temperature logging: redux

Previously as I was experimenting with logging the temperature using a Raspberry Pi (to monitor the temperatures experienced by fermenting cider), I noted that the Pi was something of a terrible hack, and it should be possible to do more efficiently with some slightly less common hardware.

I decided that improved version would be interesting to build for use at home, since it’s both kind of fun to collect data like that, and actually knowing the temperature in the house is useful at times. The end result of this project is that I can generate graphs like the one below of conditions around the house:

Three graphs of temperature, barometric presure and humidity spanning a week, where each graph has three lines; one each for the lounge, bedroom and entry. Temperature shows a diurnal cycle with mostly constant offsets between lines, presure is equal for each and varies slowly over the entire week, and humidity is broadly similar between the three lines and varies somewhat more randomly.

Software requirements

My primary requirement for home monitoring of this sort is that it not depend on a proprietary hub (especially not one that depends on an external service that might go away without warning), and I’d also like something that can be integrated with my existing (but minimal) home automation setup that’s based around Home Assistant running on my home server.

Given my main software is open source it should be possible to integrate an arbitrary solution with it, with varying amount of reverse engineering and implementation necessary. Because reverse-engineering services like that is not my idea of fun, it’s much preferable to find something that’s already supported and take advantage of others’ work. While I don’t mind debugging, I don’t want to build an integration from scratch if I don’t need to.

Hardware selection

As observed last time, the “hub” model for connecting “internet of things” devices to a network seems to be the best choice from a security standpoint- the only externally-visible network device is the hub, which can apply arbitrary security policies to communications between devices and to public networks (in the simplest case, forbidding all communications with public networks). Indeed, recent scholarly work (PDF) suggests systems that work on this model but apply more sophisticated policies to communications passing through the hub.

With that in mind, I decided a Zigbee network for my sensors would be appropriate- the sensors themselves have no ability to talk to public networks because they don’t even run an Internet Protocol stack, and it’s already a fairly common standard for communication. Plus, I was able to get several of the previously-mentioned Xiaomi temperature, humidity and barometric pressure sensors for about $10 each; a quite reasonable cost, given they’re battery powered with very long life and good wireless range.

A small white square with rounded corners and a thermometer drawn on the front.
One of the Xiaomi temperature/humidity/pressure sensors.

Home assistant already has some support for Zigbee devices; most relevant here seems to be its implementation of the Zigbee Home Automation application standard. Though the documentation isn’t very clear, it supports (or, should support) any radio that communicates with a host processor over a UART interface and speaks either the XBee or EZSP serial protocol.

Since the documentation for Home Assistant specifically notes that the Elelabs Zigbee USB adapter is compatible, I bought one of those. Its documentation includes a description of how to configure Home Assistant with it and specifically mentions Xiaomi Aqara devices (which includes the sensors I had selected), so I was confident that radio would meet my needs, though unsure of exactly what protocol was actually used to communicate with the radio over USB at the time I ordered it.

Experimenting

Once I received the Zigbee radio-on-a-usb-stick, I immediately tried to manually drive it using whatever libraries I could use to set up a network and get one of my sensors connected to it. This ended up not working, but I did learn a lot about how the radio adapter is meant to work.

For working with it in Python, the Elelabs documentation points to bellows, a library providing EZSP protocol support for the zigpy Zigbee stack. It also includes a command-line interface exposing some basic commands, perfect for the sort of experimentation I wanted to do.

Getting connected was easy; I plugged the USB stick into my Linux workstation and it appeared right away as a PL2303 USB-to-serial converter. Between this and noting that bellows implements the EZSP protocol, I inferred that the Elelabs stick is a Silicon Labs EM35x microcontroller running the EmberZNet stack in a network coordinator mode, with a PL2303 exposing a UART over USB so the host can communicate with the microcontroller (and the rest of the network) by speaking EZSP.

A network diagram showing multiple Zigbee routers and sleepy end devices. Text claims that the EmberZNet PRO stack delivers robust and reliable mesh networking, supporting all Zigbee device types.
SiLabs marketing does a pretty good job of selling their software stack.

Having worked that out and made sense of it, I printed out a label for the stick that says what it is (“Elelabs Zigbee USB adapter”) and how to communicate with it (EZSP at 57600 baud) since the stick is completely unmarked otherwise and being able to tell what it does just by looking at it is very helpful.


Trying to use the bellows CLI, the status output seemed okay and the NCP was running. In order to connect one of my sensors, I then needed to figure out how to make the sensor join the network after using bellows permit to let new devices join the network. The sensors each came with a little instruction booklet, but it was all in Chinese. With the help of Google Translate, I was able to take photos of it and find the important bit- holding the button on the sensor for about 5 seconds until the LED blinks three times will reset it, at which point it will attempt to join an open network.

On trying to run bellows permit prior to resetting a sensor to get it on the network, I encountered an annoying bug- it didn’t seem to do anything, and Python emitted a warning: RuntimeWarning: coroutine 'permit' was never
awaited
. I dug into that a little more and found the libraries make heavy use of PEP 492 coroutines, and the warning was fairly clear that a function was declared async when it shouldn’t have been (or its coroutine wasn’t then given to an event loop) so the function actually implementing permit never ran. I eventually tracked down the problem, patched it locally and filed a bug which has since been fixed.

Having fixed that bug, I continued to try to get a sensor on my toy network but was ultimately (apparently) unsuccessful. I could permit joins and reset the sensor and see debug output indicating something was happening on the network, but never any conclusive messages saying a new device had joined and rather a lot of messages along the lines of “unrecognized message.” I couldn’t tell if it was working or not, so moved on to hooking up Home Assistant.

Setting up Home Assistant

Getting set up with Home Assistant was mostly just a matter of following the guide provided with the USB stick, but using my own knowledge of how to set up the software (not using hassio). Configuring the zha component and pointing it at the right USB path is pretty easy. I did discover that specifying the database_path for the zha component alone is not enough to make it work; if the file doesn’t already exist setup just fails. Simply creating an empty file at the configured path is enough- apparently that file is an sqlite database that zigpy uses to track known devices.

Still following the Elelabs document, I spent a bit of time invoking zha.permit and trying to get a sensor online to no apparent success. After a little more searching, I found discussion on the Home Assistant forums and in particular one user suggesting that these particular sensors are somewhat finicky when joining a network. They suggested (and my findings agree) that holding the button on the sensor to reset it, then tapping the button approximately every second for a little while (another 5-10 seconds) will keep it awake long enough to successfully join the network.

The keep-awake tapping approach did eventually work, though I also found that Home Assistant sometimes didn’t show a new sensor (or parts of a new sensor, like it might show the temperature but not humidity or pressure) until I restarted it. This might be a bug or a misconfiguration on my part, but it’s minor enough not to worry about.

At this point I’ve verified that my software and hardware can all work, so it’s time to set up the permanent configuration.

Permanent configuration

As mentioned above, I run Home Assistant on my Linux home server. Since I was already experimenting on a Linux system, that configuration should be trivial to transfer over, but for one additional desire I had: I want more freedom in where I place the Zigbee radio, in particular not just plugged directly into a free USB port on the server. Putting it in a reasonably central location with other radios (say, near the WiFi router) would be nice.

A simple solution might be a USB extension cable, but I didn’t have any of those handy and strewing more wires about the place feels inelegant. My Internet router (a TP-Link Archer C7 running OpenWrt) does have an available USB port though, so I suspected it would be possible to connect the Zigbee radio to the router and make it appear as a serial port on the server. This turned out to be true!

Serial over network

To find the solution for running a serial port over the network, I first searched for existing protocols; it turns out there’s a standard one that’s somewhat commonly used in fancy networking equipment, specified by RFC 2217. RFC 2217 specifies a set of extensions to Telnet allowing serial port configuration (bit rate, data bits, parity, etc) and flow control over Telnet.

A computer is connected via Ethernet to a Device Server which runs a RFC 2217 server and it connected to multiple external modems via RS/232.
A diagram of RFC 2217 application from some IBM documentation.

Having identified a protocol that does what I want, it’s then a matter of finding software that works as a client (assuming I’ll be able to find or write a suitable server). Suitable clients are somewhat tricky however, since from an applicaton perspective UART use on Linux involves making specialized ioctls to the device to configure it, then reading and writing bytes as usual. Making an RFC2217 network serial device appear like a local device would seem to involve writing a kernel driver that exports a new class of RFC2217 device nodes supporting the relevant ioctls- none exists.1

An alternate approach (not using RFC 2217) might be USB/IP, which is supported in mainline Linux and allows a server to bind USB devices physically connected to it to a virtual USB controller that can then be remotely attached to a different physical machine over a network. This seems like a more complex and potentially fragile solution though, so I put that aside after learning of it.

Since Linux doesn’t have any kernel-level support for remote serial ports, I needed to search for support at the application level. It turns out bellows uses pyserial to communicate with radios, and pySerial is a quite featureful library- while most users will only ever provide device names like COM1 or /dev/ttyUSB0, it supports a range of more exotic URLs specifying connections, including RFC 2217.

So given a suitable server running on a remote machine, I should be able to configure Home Assistant to use a URL like rfc2217://zigbee.local:25 to reach the Zigbee radio.

Serial server

The next step in setting up the Zigbee radio plugged into the router is finding an application that can expose a PL2303 over the network with the RFC 2217 protocol. That turned out to be a short search, where I quickly discovered ser2net which does the job and is already packaged for OpenWRT. Installing it on the router was trivial, though I also needed to be sure the kernel module(s) required to expose the USB-serial port were available:

# opkg install kmod-usb-serial-pl2303 ser2net

Having installed ser2net, I still had to figure out how to configure it. While the documentation describes its configuration format, I know from experience that configuring servers on OpenWRT is usually done differently (as something of a concession to targeting embedded systems without much storage). I quickly found that the package had installed a sample configuration file at /etc/config/ser2net:

config ser2net global
    option enabled 1

config controlport
    option enabled 0
    option host localhost
    option port 2000

config default
    option speed 115200
    option databits 8
    option parity 'none'
    option stopbits 1
    option rtscts false
    option local false
    option remctl true

config proxy
    option enabled 0
    option port 5000
    option protocol telnet
    option timeout 0
    option device '/dev/ttyAPP0'
    option baudrate 115200
    option databits 8
    option parity 'none'
    option stopbits 1
#   option led_tx 'tx'
#   option led_rx 'rx'
    option rtscts false
    option local false
    option xonxoff false

Unfortunately, this configuration doesn’t include any comments so the reader is force to guess the meaning of each option. They mostly correspond to words that appear in the ser2net manual, but I didn’t trust guesses so went digging in the OpenWRT packages source code and found the script responsible for converting /etc/config/ser2net into an actual configuration file when starting ser2net.

My initial guess at the configuration I wanted looked something like this:

config proxy
    option enabled 1
    option port 5000
    option protocol telnet
    option timeout 0
    option device '/dev/ttyUSB0'
    option baudrate 57600
    option remctl true

The protocol is specified as telnet because RFC 2217 is a layer on top of telnet (my first guess was that I actually wanted raw until actually reading the RFC and seeing it was a set of telnet extensions), and the device is the device name that I found the Zigbee stick appeared as when plugged into the router.2 Unfortunately, this configuration didn’t work and pyserial gave gack a somewhat perplexing error message: serial.serialutil.SerialException: Remote does not seem to support RFC2217 or
BINARY mode [we-BINARY:False(INACTIVE), we-RFC2217:False(REQUESTED)]
.

The Elelabs stick plugged into my TP-link router, which is mounted on a wall.

Without much visibility into what the serial driver was trying to do, I opted to examine the network traffic with Wireshark. I first attempted to use the text-mode interface (tshark -d tcp.port==5000,telnet -f 'port 5000'), but quickly gave up and switched to the GUI instead. I captured the traffic passing between the server and router, but there was almost nothing! The client (pyserial) was sending some Telnet negotiation messages (DO ECHO, WILL suppress go ahead and COM port control), then nothing happened for a few seconds and the connection closed.

Since restarting Home Assistant for every one of these serial tests was quite cumbersome, at this point I checked if pyserial includes any programs suitable for testing connectivity. It happily does, provided in my distribution’s package as miniterm.py. Running miniterm.py rfc2217://c7:5000 failed in the same way, so I had a quicker debugging tool.


At this point the problem seems like it’s at the server side, so I stopped the ser2net server on the router and started one in the foreground, with a custom configuration specified on the command line:

$ /etc/init.d/ser2net stop
$ ser2net -n -d -C '5000:telnet:0:/dev/ttyUSB0:57600 remctl'
ser2net[14914]: Unable to create network socket(s) on line 0

While ser2net didn’t outright fail, it did print a concerning error message. Does it work if I change the port it’s listening on?

$ ser2net -n -d -C '1234:telnet:0:/dev/ttyUSB0:57600 remctl'

And then running miniterm.py succeeds, leaving me with a terminal I could type into (but didn’t, since I don’t know how to speak EZSP with my keyboard).

$ miniterm.py rfc2217://c7:1234 57600
--- Miniterm on rfc2217://c7:1234  57600,8,N,1 ---
--- Quit: Ctrl+] | Menu: Ctrl+T | Help: Ctrl+T followed by Ctrl+H ---

--- exit ---

I discovered after a little digging (netstat -lnp) that miniupnpd was already listening on port 5000 of the router, so changing the port fixes the confusing problem. A different sample port in the ser2net configuration would have prevented such an issue, as would ser2net giving up when it fails to bind to a requested port instead of printing a message and pretending nothing happened. But at least I didn’t have to patch anything to make it work.


With ser2net listening on port 2525 instead, Home Assistant can connect to it (hooray!). But it immediately throws a different error: NotImplementedError:
write_timeout is currently not supported
. I’ve found another bug in a rarely-exercised corner of this software stack, have I?

Well, kind of. Finding that error message in the pyserial source, something is trying to set the write timeout to zero and it’s simply not implemented in pyserial for RFC2217 connections. This is ultimately because Home Assistant (as alluded to earlier with bellows and zigpy) is all coroutine-based so it uses pyserial-asyncio to adapt the blocking APIs provided by pyserial to something that works nicely with coroutines running on an event loop. When pyserial-asyncio tries to set non-blocking mode by making the timeout zero, we find it’s not supported.

def _reconfigure_port(self):
    """Set communication parameters on opened port."""
    if self._socket is None:
        raise SerialException("Can only operate on open ports")

    # if self._timeout != 0 and self._interCharTimeout is not None:
        # XXX

    if self._write_timeout is not None:
        raise NotImplementedError('write_timeout is currently not supported')
        # XXX

While I could probably implement non-blocking support for RFC 2217 in pyserial, that seemed rather difficult and not my idea of fun. So instead I looked for a workaround- if RFC 2217 won’t work, does pyserial support a protocol that will?

The answer is of course yes: I can use socket:// for a raw socket connection to the ser2net server. This sacrifices the ability to change UART parameters (format, baud rate, etc) on the fly, but since the USB stick doesn’t support changing parameters on the fly anyway (as far as I can tell), this is no problem.

Final configuration

The ser2net configuration that I’m now using looks like this:

config proxy
    option enabled 1
    option port 2525
    option protocol raw
    option timeout 0
    option device '/dev/ttyUSB0'
    option baudrate 57600
    option remctl 0

And the relevant stanza in Home Assistant configuration: (The baud rate needs to be specified, but pyserial ignores it for socket:// connections.)

zha:
  usb_path: 'socket://c7:2525'
  database_path: /srv/homeassistant/.homeassistant/zigbee.db
  baudrate: 57600

After ensuring the zigbee.db file exists and restarting Home Assistant to reload the configuration, I was able to pair all three sensors by following the procedure defined above: call the permit service in Home Assistant, then reset the sensor by holding the button until its LED blinks three times, then tap the button every second or so for a bit.

I did observe some strange behavior on pairing the sensors that made me think they weren’t pairing correctly, like error messages in the log (ERROR
(MainThread) [homeassistant.components.sensor] Setup of platform zha is taking
longer than 60 seconds. Startup will proceed without waiting any longer.
) and some parts of each sensor not appearing (the temperature might be shown, but not humidity or pressure). Restarting Home Assistant after pairing the sensors made everything appear as expected though, so there may be a bug somewhere in there but I can’t be bothered to debug it since there was a very easy workaround.

Complaining about async I/O

It’s rather interesting to me that the major bugs I encountered in trying to set up this system in a slightly unusual configuration were related to asynchronous I/O running in event loops- this is an issue that’s become something of my pet problem, such that I will argue to just about anybody who will listen that asynchronous I/O is usually unnecessary and more difficult to program.

That I discovered two separate bugs in the tools that make this work relating to running asynchronous I/O in event loops seems to support that conclusion. If Home Assistant simply spawned threads for components I believe it would simplify individual parts (perhaps at the cost of some slightly more complex low-level communication primitives) and make the system easier to debug. Instead, it runs all of its dependencies in a way they are not well-exercised in, presumably in search of “maximum performance” that seems entirely irrelevant when considering the program’s main function is acting as a hub for a variety of external devices.

I have (slowly) been working on distilling all these complaints into a series of essays on the topic, but for now this is a fine opportunity to wave a finger at something that I think is strictly worse because it’s evented.

Conclusion

I’m pretty happy with the sensors and software configuration I have now- the sensors are tiny and unobtrusive, while the software does a fine job of logging data and presenting live readings for my edification.

I’d like to also configure a “real” database like InfluxDB to store my sensor readings over arbitrarily long time periods (since Home Assistant doesn’t remember data forever, reasonably so), which shouldn’t be too difficult (it’s supported as a module) but is somewhat unrelated to setting up Zigbee sensors in the first place. Until then, I’m pretty happy with these results despite the fact that I think the developers have made a terrible choice with evented I/O.

A line of circles, each labelled with a sensor name and the value. The state of the sun and moon are shown, as well as temperature, pressure and humidity for each of the bedroom, entry and lounge Zigbee sensors.
Live sensor readings from Home Assistant; nice at a glance.

  1. I did find somebody asking for input on the implementation of exactly that, but it looks like nothing ever came of it. A reply suggesting an application at the master end of a pty (pseudoterminal) suggests an interesting alternate option, but it doesn’t appear to be possible to receive parameter change requests from a pty (though flow control is exposed when running in “packet mode”).[return]
  2. I was concerned at the outset that the router might be completely unable to see the Zigbee stick, since apparently the Archer C7 doesn’t include a USB 1.1 OHCI or UHCI controller, so it’s incapable of communicating at all with low-speed devices like keyboards! I’ve heard (but not verified myself) that connecting a USB 2.0 hub will allow the router to communicate with low-speed devices downstream of the hub as a workaround.[return]

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