Category Archives: Embedded Systems

MAX5214 Eval Board

I caught on to a promotion from AVNet last week, in which one may get a free MAX5214 eval board (available through August 31), so hopped on it because really, why wouldn’t I turn down free hardware? I promptly forgot about it until today, when a box arrived from AVNet.

What’s on the board

The board features four Maxim ICs:

  • MAX8510– small low-power LDO.  Not terribly interesting.
  • MAXQ622– 16-bit microcontroller with USB.  I didn’t even know Maxim make microcontrollers!
  • MAX5214– 14-bit SPI DAC. The most interesting part.
  • MAX6133– precision 3V LDO (provides supply for the DAC)

The MAXQ622 micro (U2) is connected to a USB mini-B port for data, and USB also supplies power for the 5V rail.  The MAX8510 (U4) supplies power for the microcontroller and also the MAX6133 (U3).  The microcontroller acts as a USB bridge to the MAX5214 DAC (U1), which it communicates with over SPI.  The SPI signals are also broken out to a 4-pin header (J4).

Software

The software included with the board is fairly straightforward, providing a small variety of waveforms that can be generated. It’s best demonstrated photographically, as below. Those familiar with National Instruments’ LabView environment will probably recognize that this interface is actually just a LabView VI (Virtual Instrument).

Hacking

Rather more interesting than the stock software is the possibility of reprogramming the microcontroller. Looking at the board photos, we can see that there’s a header that breaks out the JTAG signals. With the right tools, it shouldn’t be very difficult to write a custom firmware to open up a communication protocol to the device (perhaps change its device class to a USB CDC for easier interfacing). Reprogramming the device requires some sort of JTAG adapter, but I can probably make a Bus Pirate do the job.

With some custom software, this could become a handy little function generator- its precision is good and it has a handy USB connection. On the downside, the slew rate on the DAC is not anything special (0.5V/µs, -3dB bandwidth is 100 kHz), and its output current rating is pretty pathetic (5 mA typical). With a unity-gain amplifier on the output though, it could easily drive decent loads and act as a handy low-cost waveform generator. Let’s get hacking?

A divergence meter note

Somebody had asked me about the schematics for my divergence meter project.  All the design files are in the mercurial repository on Bitbucket, but here’s a high-resolution capture of the schematic for those unable or unwilling to use Eagle to view the schematic: dm-rev1.1.png.  Be advised that this version of the schematic does not reflect the current design, as I have not updated it with a FET driver per my last post on this project.

On the actual project front, I haven’t been able to test the FET driver bodge yet.  Maybe next weekend..

Divergence meter: high-voltage supply and FET drivers

I got some time to work on the divergence meter project more, now that the new board revision is in.  I assembled the boost converter portion of the circuit and plugged in a signal generator to see what sort of performance I can get out of it.  The bad news: I was rather dumb in choosing a FET, so the one I have is fast, but can’t be driven fully on with my 3.3V MSP430.  Good news is that with 5V PWM input to the FET, I was able to handily get 190V on the Nixie supply rail.

Looking at possible FET replacements, I discovered that my choice of part, the IRFD220, appears to be the only MOSFET that Mouser sell that’s available in a 4-pin DIP package.  Since it seems incredibly wasteful to create another board revision at this point, I went ahead with designing a daughterboard to plug in where the FET currently does.

I got some ICL7667 FET driver samples from Maxim and have assembled this unit onto some perfboard, but have not yet tested it.  Given I was driving the FET with a 9V square wave while testing, it’s possible that I blew out the timer output to the FET on my microcontroller while testing.  Next time I get to work on this, I’ll be exercising that output to see if I blew it with high voltages, and connecting up the perfboard driver to try the high voltage supply all driven on-board.

Board with assembled power supplies.
Assembled supplies before testing.

 

Some ICs on perfboard with four wires leaving the board, labeled "GND", "PWM IN", "+9V", and "FET IN".
FET driver bodge assembled on perfboard. Connections are annotated.

D-meter updates

I’ve been able to do some more work on the divergence meter now. The university’s labs made short work of the surface-mount soldering, but there were some hitches in the assembly and testing phase, in which I discovered some of the part footprints were wrong, and it was a bit of trouble getting the programmer working.

I was able to work around most of the bad footprints, but some of them were barely salvageable, since the through-holes were too small. I was able to drill them out on the drill press in the lab, but that left me with very small contact areas to solder to, so I had a few hideous solder joints.

After getting the power supply portions of the board soldered came getting the MSP430 talking to my MSP430 Launchpad, which I’m using as a programmer. Initial attempts to program the micro were met with silence (and mspdebug reporting no response from the target), but the problem turned out to be due to using cables that were too long- I had simply clipped test leads onto the relevant headers, yielding a programming cable that was around 1 meter long, while the MSP430 Hardware Tools User’s Guide (SLAU278) indicates that a programming cable should not exceed 20 cm in length. I assembled a shorter cable in response (by soldering a few wires onto the leads of a female 0.1″ socket) and all was well.

The most recent snag in assembly was the discovery that I had botched some of the MSP430’s outputs. I had connected the boost converter’s PWM input to Timer A output 0 on the micro, but I discovered while writing the code to control the boost converter that it’s impossible to output PWM on output module 0, due to the assignment of SFRs for timer control. The user’s manual for the chip even mentions this, but I simply failed to appreciate it.

I could have cut the a few traces and performed a blue wire fix, but it seemed like a very poor solution, and I was still concerned about the poor contact on the other vias I had to drill out, so I bit the bullet and created a new revision of the board with correct footprints for all the parts, and a more comprehensive ground plane (hopefully reducing inductive spiking on the optocoupler control lines). I’ve now sent revision 1.1 out to be made, so improved boards will be here in a few weeks. Until then, I’ll be working on the software a bit more, and hopefully updating this post with photographs.

Divergence meter progress

One project which I’ve been working on since about October and just got around to creating a project page for is the divergence meter.

There’s not a lot to see there yet, but I’ve recorded my notes on what the design needs and the outline for the control and power supply module.  I ordered the PCB in early December in the hopes that they would be available for me to work on while in Wauwatosa during the semester break.  That didn’t pan out, so unfortunately the whole project won’t move until next week, when I return to Houghton and can get my boards from the mailbox.

My batch of nixie tubes arrived earlier than expected, however, and I got the components to populate the board in mid-November.  All I need is the boards and some time to solder, while hoping I don’t completely botch the job of soldering a 38-TSOP package, especially since that chip (the MSP430F2272) cost me $5.  Photos follow.

One I find the time to assemble the control board, the software should come together pretty quickly.  Just a matter of time now..

Some Chronos Documentation

Moving on from my previous post (in which I muttered sullenly about brain-dead packaging of software for Linux), I began hacking on my Chronos proper tonight. Read on for some juicy tidbits.

Initial build

The first order of business was to set up a toolchain targeting MSP430. Since I’m running Arch on my primary development system, it was a simple matter to build gcc-msp430 from the AUR.

With that, I was ready to try compiling things. I assumed (correctly) that the provided firmware would not build on GCC without modification, but a little googling pointed me to OpenChronos, which effectively takes the stock firmware, makes it build with any of several compilers (TI’s compiler included with CCS, IAR’s, and GCC). Come to think of it, LLVM has an experimental MSP430 backend that might be interesting to try out.

One git checkout and an invocation of make later, and I was staring at a screenful of errors. “How auspicious,” I thought. The first part of the fix was easy– I simply needed msp430-libc for some of the more specialized functions that don’t map well into straight C- things like interrupt handling (which is in msp430-libc’s signal.h for some reason) or machine-specific delays.

The remaining compilation errors after grabbing libc were rather more troublesome, however. There were two main classes of problem.

  • Uses of types at some specific bit-width (such as uint16_t). These were easily resolved by strategic inclusion of stdint.h, but I’m not very happy with how I had to do it. Spraying header inclusions all over the source code is a poor way to fix things.
  • Large delay constants. There were two cases in the radio control code which adjusted the microcontroller’s voltage regulator, which then requires a rather long delay before the system can be considered stable again. The solution in code is simply to delay for as many as ~800000 clock cycles. Normally that wouldn’t be a problem, but some of the delay constants were larger than the input type to the __delay_cycles function could hold. My hacky solution was to split those into two calls of half the length, which seemed to work out OK.

After a while to figure out the compilation problems, I was able to build a firmware image. After the struggles I had with unpacking TI’s sample code and demo applications, it was fortunately painless to actually run them. I just ensured I had Tcl/Tk installed and ran the Chronos Control Center application. Putting the Chronos itself into WBSL (Wireless BootStrap Loader) mode and clicking a few times was easy, and I quickly got my new firmware image flashed onto the CC430.

Preparing for mods

Now that I had a known-working toolchain, it was time to get to work actually implementing some of the toy features I wanted to add. Since the single most interesting feature of the hardware is the radio (although the low-power capabilities of the MSP430 are quite shiny as well), I set out to see how I could communicate with the watch from my PC.

One of the USB dongles that comes packaged with the Chronos is a USB wireless access point, basically just a CC1111 (6801 core with USB and RF transciever). I understand that earlier revisions of the demo applications didn’t include source code for the software running on the CC1111, but the current release includes it. Some people had taken a bit of trouble to reverse-engineer the communications, but that alone isn’t very useful documentation. With that in mind, I set out to document for myself how to communicate with the RF access point and go through that to talk to the Chronos.

Setting up communications is easy, fortunately. The CC1111 is programmed to enumerate as a USB CDC, so one must only open the virtual serial port it creates with a 115200 bps baud rate with 8 data bits and 1 stop bit. (If that’s not terse enough for you: 115200 baud, 8n1.)

With virtual serial communications up, the upper-level protocol is rather easy- it consists of packets of at least 3 bytes each, where the first one is always 0xFF. Byte 2 provides a command ID, and byte 3 specifies the total packet size, including the overhead (so the minimum valid size is 3). Anything more in the message is interpreted based on the command ID.

Command IDs

There are a number of command IDs defined, but only a few that are of particular interest. In the hopes that somebody else will find it useful, I include my raw notes on the command bytes below.

As a little bit of context, the system can run on either of two different radio protocols. TI’s SimpliciTI is a protocol designed mainly for communication between low-power nodes in a network, while BlueRobin is a radio protocol developed by IAR Systems, notable with the Chronos because it allows communication with a heart rate monitor developed by BMi GmbH.

Command bytes:
    BM_GET_PRODUCT_ID
        Dumps 32-bit product ID into the usb buffer
    BM_GET_STATUS
        returns system_status (some file-scope var?)
== bluerobin
    BM_RESET
        Turns off bluerobin
    BM_START_BLUEROBIN
        Start bluerobin (set a flag, actually), stop simpliciti if that's going
    BM_SET_BLUEROBIN_ID
    BM_GET_BLUEROBIN_ID
    BM_SET_HEARTRATE
    BM_SET_SPEED
== simpliciti RX
    BM_START_SIMPLICITI
        Start simpliciti, stop bluerobin if that's going
    BM_GET_SIMPLICITIDATA
        Dump the 4 bytes from the simpliciti_data buffer to USB
        also mark simpliciti data as read
        If no pending data, usb_buffer[PACKET_BYTE_FIRST_DATA] = 0xFF
    BM_SYNC_START
        nop
    BM_SYNC_SEND_COMMAND
        copy packet from USB to simpliciti buffer and flag for tx ready
    BM_SYNC_GET_BUFFER_STATUS
        1-byte payload packet out, = var simpliciti_sync_buffer_status
    BM_SYNC_READ_BUFFER
        copy simpliciti_data buffer out to USB
    BM_STOP_SIMPLICITI
        Flag to turn off simpliciti

== WBSL
    BM_START_WBSL
        flag to start WBSL, turn off bluerobin/simpliciti if active
    BM_STOP_WBSL
        stop wbsl, turn off LED
    BM_GET_WBSL_STATUS
        copy back var wbsl_status
    BM_GET_PACKET_STATUS_WBSL
        copy back var wbsl_packet_flag or WBSL_ERROR if wbsl is off
    BM_GET_MAX_PAYLOAD_WBSL
        copy back max number of bytes allowed in wbsl payload
    BM_SEND_DATA_WBSL
        set wbsl_packet_flag to WBSL_PROCESSING_PACKET
        deocode packet and spew it to the 430
== self-test
    BM_INIT_TEST
    BM_NEXT_TEST
    BM_GET_TEST_RESULT
    BM_WRITE_BYTE
        write a byte to the access point's Flash memory
        first data byte is the value to write
        second and third are address, little-endian (2 is lsb, 3 => msb)
        must be in test mode (precede this with BM_INIT_TEST)

(Command and system status constants are defined in BM_API.h, FWIW.)

Knowing all the commands, it’s pretty easy to pull out the useful ones. BM_START_SIMPLICITI makes the access point switch into SimpliciTI mode, and sending BM_SYNC_START allows direct communication through the radio link with BM_SYNC_{SEND,READ}_BUFFER functions.

More.. later

This is as far as I’m going to go with this adventure for today, but there’s more to come in the coming days (hopefully, assuming my motivation holds out). This is just preliminary documentation– I’m hoping to create a more formal set of documents providing a whirlwind overview of how to get hacking on the Chronos, but I feel this is an excellent start.