Tag Archives: soldering

Divergence meter: high-voltage supply and FET drivers

I got some time to work on the divergence meter project more, now that the new board revision is in.  I assembled the boost converter portion of the circuit and plugged in a signal generator to see what sort of performance I can get out of it.  The bad news: I was rather dumb in choosing a FET, so the one I have is fast, but can’t be driven fully on with my 3.3V MSP430.  Good news is that with 5V PWM input to the FET, I was able to handily get 190V on the Nixie supply rail.

Looking at possible FET replacements, I discovered that my choice of part, the IRFD220, appears to be the only MOSFET that Mouser sell that’s available in a 4-pin DIP package.  Since it seems incredibly wasteful to create another board revision at this point, I went ahead with designing a daughterboard to plug in where the FET currently does.

I got some ICL7667 FET driver samples from Maxim and have assembled this unit onto some perfboard, but have not yet tested it.  Given I was driving the FET with a 9V square wave while testing, it’s possible that I blew out the timer output to the FET on my microcontroller while testing.  Next time I get to work on this, I’ll be exercising that output to see if I blew it with high voltages, and connecting up the perfboard driver to try the high voltage supply all driven on-board.

Board with assembled power supplies.
Assembled supplies before testing.

 

Some ICs on perfboard with four wires leaving the board, labeled "GND", "PWM IN", "+9V", and "FET IN".
FET driver bodge assembled on perfboard. Connections are annotated.

Rewriting SPD

I recently pulled a few SDR (133 MHz) SO-DIMMs out of an old computer.  They sat on my desk for a few days until I came up with a silly idea for something to do with them: rewrite the SPD information to make them only semi-functional- with incorrect timing information, the memory might work intermittently or not at all.

Background

A SO-DIMM.
My sacrificial SO-DIMM.

Most reasonably modern memory modules have a small amount of onboard persistent memory to allow the host (eg your PC) to automatically configure it.  This information is the Serial Presence Detect, or SPD, and it includes information on the type of memory, the timings it requires for correct operation, and some information about the manufacturer.  (I’ve got a copy of the exact specification mirrored here: SPDSDRAM1.2a.)  If I could rewrite the SPD on one of these DIMMs, I could find values that make it work intermittently or not at all, or even report a different size (by modifying the row and column address width parameters).

The SPD memory communicates with the host via SMBus, which is compatible with I2C for my purposes.

The job

Pad Signal
140 VSS (ground)
141 SDA (I2C data)
142 SCL (I2C clock)
143 VCC (+5 Volts)

The hardest part of this quest was simply connecting wires to the DIMM in order to communicate with the SPD ROM.  I gutted a PATA ribbon cable for its narrow-gauge wire and carefully soldered them onto the pads on the DIMM.  Per information at pinouts.ru, I knew I needed four connections, given in the table to the left.

Wires soldered to pads on a SO-DIMM with hot glue on top.
Soldering closeup. Tenuous connections led me to put globs of glue on top to hold everything together.

Note that the pads are labeled on this DIMM, with pad 1 on the left side, and 143 on the right (the label for 143 is visible in the above photo), so the visible side of the board in this photo contains all the odd-numbered pads.  The opposite side of the board has the even-numbered ones, 2-144.  With the tight-pitch soldering done, I put a few globs of hot glue on to keep the wires from coming off again.

DIMM with wires connected to headers on another circuit board.
Connections between the DIMM and Bus Pirate.

With good electrical connections to the I2C lines on the DIMM, it became a simple matter of powering it up and trying to communicate.  I connected everything to my Bus Pirate and scanned for devices:

I2C>(1)
Searching 7bit I2C address space.
Found devices at:
0x60(0x30 W) 0xA0(0x50 W) 0xA1(0x50 R)
I2C>

The bus scan returns two devices, with addresses 0x30 (write-only) and 0x50 (read-write).  The presence of a device with address 0x50 is expected, as SPD memories (per the specification) are always assigned addresses in the range 0x50-0x57.  The low three bits of the address are set by the AS0, AS1 and AS2 connections on the DIMM, with the intention that the host assign different values to these lines for each DIMM slot it has.  Since I left those unconnected, it is reasonable that they are all low, yielding an address of 0x50.

A device with address 0x30 is interesting, and indicates that this memory may be writable.  As a first test, however, I read some data out to verify everything was working:

I2C>[0xa0 0][0xa1 rrr]
I2C START CONDITION
WRITE: 0xA0 ACK
WRITE: 0 ACK
I2C STOP CONDITION
I2C START CONDITION
WRITE: 0XA1 ACK
READ: 0x80 ACK
READ: 0x08 ACK
READ: 0x04 ACK

I write 0 to address 0xA0 to set the memory’s address pointer, and read out the first three bytes.  The values (0x80 0x08 0x04) agree with what I expect, indicating the memory has 128 bytes written, is 256 bytes in total, and is type 4 (SDRAM).

Unfortunately, I could only read data out, not write anything, so the ultimate goal of this experiment was not reached.  Attempts to write anywhere in the SPD regions were NACKed (the device returned failure):

I2C>[0xA0 0 0]
I2C START CONDITION
WRITE: 0xA0 ACK
WRITE: 0 ACK
WRITE: 0 NACK
I2C STOP CONDITION
I2C>[0x50 0 0]
I2C START CONDITION
WRITE: 0x50
WRITE: 0 ACK
WRITE: 0 NACK
I2C STOP CONDITION

In the above block, I attempted to write zero to the first byte in memory, which was NACKed.  Since that failed, I tried the same commands on address 0x30, with the same effect.

With that, I admitted failure on the original goal of rewriting the SPD.  A possible further attempt to at least program unusual values to a DIMM could involve replacing the EEPROM with a new one which I know is programmable.  Suitable devices are plentiful- one possible part is Atmel’s AT24C02C, which is available in several packages (PDIP being most useful for silly hacks like this project, simply because it’s easy to work with), and costs only 30 cents per unit in small quantities.

D-meter updates

I’ve been able to do some more work on the divergence meter now. The university’s labs made short work of the surface-mount soldering, but there were some hitches in the assembly and testing phase, in which I discovered some of the part footprints were wrong, and it was a bit of trouble getting the programmer working.

I was able to work around most of the bad footprints, but some of them were barely salvageable, since the through-holes were too small. I was able to drill them out on the drill press in the lab, but that left me with very small contact areas to solder to, so I had a few hideous solder joints.

After getting the power supply portions of the board soldered came getting the MSP430 talking to my MSP430 Launchpad, which I’m using as a programmer. Initial attempts to program the micro were met with silence (and mspdebug reporting no response from the target), but the problem turned out to be due to using cables that were too long- I had simply clipped test leads onto the relevant headers, yielding a programming cable that was around 1 meter long, while the MSP430 Hardware Tools User’s Guide (SLAU278) indicates that a programming cable should not exceed 20 cm in length. I assembled a shorter cable in response (by soldering a few wires onto the leads of a female 0.1″ socket) and all was well.

The most recent snag in assembly was the discovery that I had botched some of the MSP430’s outputs. I had connected the boost converter’s PWM input to Timer A output 0 on the micro, but I discovered while writing the code to control the boost converter that it’s impossible to output PWM on output module 0, due to the assignment of SFRs for timer control. The user’s manual for the chip even mentions this, but I simply failed to appreciate it.

I could have cut the a few traces and performed a blue wire fix, but it seemed like a very poor solution, and I was still concerned about the poor contact on the other vias I had to drill out, so I bit the bullet and created a new revision of the board with correct footprints for all the parts, and a more comprehensive ground plane (hopefully reducing inductive spiking on the optocoupler control lines). I’ve now sent revision 1.1 out to be made, so improved boards will be here in a few weeks. Until then, I’ll be working on the software a bit more, and hopefully updating this post with photographs.